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The Collab Light System: Harvest Problem to Patented Solution

WHAT DOES THE KOOIMA AG COLLAB LIGHT SYSTEM DO?

The Collab® Light System automatically signals the truck driver whether to speed up or slow down based on where the harvester spout is positioned. No radio chatter, no guesswork. Green means speed up. Red means slow down. The cutter operator doesn't have to do a thing.

WHO IS THE COLLAB SYSTEM DESIGNED FOR?

It's designed for forage harvesting operations of any size, but especially those running new or less-experienced truck drivers. The system works equally well at night and in dusty conditions, where cameras and hand signals fall short.
 

HOW THE LIGHTS WORK

Spout back → lights go green → truck driver speeds up

Spout forward → lights go red → truck driver slows down


Lights are mounted on the spout, fender, and header — wherever the truck driver is most likely to be looking. The system is set up for one side of the forage harvester and handles all color changes automatically from the cab.

KEY BENEFITS

Hands-free operation

Eliminates radio confusion and miscommunication between machines

Outperforms cameras at dusk, night, and in heavy dust

Reduces stress for new or first-year drivers immediately

Lights on spout, fender, and header, which are easy to see from any position

Programmed from the cab. no stopping, no tools needed

THE ORIGIN STORY

The Collab® system started with a common problem the Kooima Ag team kept hearing from farmers: how do you keep a new truck drivers in sync, without fail?

Collin, Lead Engineer of Replacement Parts, took the lead on development. Nick, CEO, provided engineering insight, and Nolan, Field Sales, lined up the first farmers willing to test an unproven prototype. The team defined exactly what the system needed to do, sketched out real-world harvest scenarios, and ordered parts to build a limited first run.

That first version was built entirely from physical circuits and steel components. With Nick and Nolan's help, they installed this prototype onto harvesters and put them through a full test season.

 Working with an outside software and electronics company to help work out the kinks, the team developed v2 — an upgrade to a printed circuit board with a fully programmable interface operable right from the cab seat. Cables, light boxes, and mounting assemblies all had to be designed, tested, and sourced, but they had a second batch of test units ready for harvest year two.

After more refinement, v3 arrived. A redesigned control box and updated remote receiver boxes and full production orders began. Now, the Collab Systems help farmers reduce harvest lost by unsynchronized drivers.
 

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